Product Description
The 4-Head Automatic Volumetric Liquid Filling Machine is a high-precision, fully automated solution designed for efficiently filling liquid products into containers. It is ideal for industries such as food and beverages, pharmaceuticals, cosmetics, and chemicals, handling a wide range of viscosities, from water-like liquids to semi-viscous products.
Key Features:
- 4 Filling Heads: Simultaneously fills multiple containers, increasing production speed and efficiency.
- Volumetric Filling System: Ensures accurate and consistent filling volumes, reducing product wastage.
- Adjustable Nozzle Height: Accommodates containers of varying sizes and shapes.
- PLC Control System: User-friendly interface with touch-screen controls for precise adjustments and monitoring.
- Drip-Free Nozzles: Prevents spillage and ensures a clean and hygienic filling process.
- Stainless Steel Construction: Corrosion-resistant and suitable for food-grade applications.
Benefits:
- High Efficiency: Improves production output with automated, simultaneous multi-head operation.
- Precision and Accuracy: Ensures uniform filling, reducing product inconsistencies.
- Versatility: Suitable for filling a variety of liquids such as oils, syrups, detergents, sauces, and more.
- Low Maintenance: Durable design for long-term, reliable operation with minimal upkeep.
- Cost-Effective: Reduces labor costs while enhancing productivity and quality control.
This machine is perfect for manufacturers looking to optimize their liquid filling process, ensuring accuracy, speed, and hygiene while meeting high-volume demands.
Versatile Filling Solutions for Multiple BottlesTailored to handle bottles between 50 ml to 1000 ml, this machine offers flexibility for different product lines. The frequency drive enables easy speed adjustments to match production demands, ensuring compatibility with PET, Glass, and HDPE bottle types. Its robust build supports diverse liquid filling applications across pharmaceutical, chemical, cosmetic, and food industries.
Advanced Control and Safety FeaturesEquipped with PLC control and electric drive, the machine ensures precision and consistency in operation. Safety is prioritized with emergency stop and overload protection, while the No bottle no fill and drip-free systems prevent spillage and wastage. Its stainless steel construction guarantees durability and hygiene, with effortless cleaning and maintenance.
Efficient and Customizable ProductionThe 4 Head Automatic Filling Machine can process up to 3000 bottles per hour based on bottle size and fill volume. It features an 8-foot adjustable conveyor and a 50-liter hopper, suitable for both high and low-volume operations. The filling range can be customized per requirement, making it an ideal choice for fast-paced, variable manufacturing needs.
Energy-Efficient and Adaptable DesignOperating at 2.5 kW with both single-phase and three-phase electrical compatibility, the machine is suited for various industrial setups. Its compact dimensions and ergonomic design simplify installation and integration. Stainless steel (SS304/SS316) construction ensures longevity and a professional silver finish adds aesthetic value to production floors.
FAQs of 4 Head Automatic Volumetric Liquid Filling Machine:
Q: How does the 4 Head Automatic Volumetric Liquid Filling Machine ensure filling accuracy?
A: The machine uses a PLC-controlled volumetric piston mechanism, maintaining a filling accuracy of 1%. This precise system ensures each bottle is consistently filled according to the set volume, minimizing product loss and ensuring quality.
Q: What types and sizes of bottles can be used with this filling machine?
A: This model is compatible with PET, Glass, and HDPE bottles, ranging in size from 50 ml up to 1000 ml. The filling range can also be customized according to specific production requirements, providing versatility for various liquid products.
Q: When is speed adjustment necessary, and how is it managed in this machine?
A: Speed adjustment is useful when switching between different bottle sizes or production flows. The frequency drive enables operators to change conveyor speed easily, optimizing throughput according to bottle characteristics and fill volumes.
Q: Where is this filling machine typically installed and applied?
A: It is commonly installed in manufacturing units of pharmaceutical, chemical, cosmetic, and food & beverage industries across India and globally. Its design makes it suitable for production lines looking for automated, high-volume liquid filling capabilities.
Q: What process does the machine follow to fill bottles and maintain hygiene?
A: Bottles move along the 8-foot conveyor, are detected by the system, and filled volumetrically through piston action. The No bottle no fill feature prevents empty cycles, while SS304/SS316 stainless steel surfaces and easy-to-clean parts maintain hygienic operation.
Q: Is the filling range and bottle compatibility customizable for different products?
A: Yes, the machines filling range and bottle compatibility are customizable. Manufacturers can modify settings to match the requirements of specific products, ensuring maximum flexibility in production.
Q: What benefits does the automatic grade and computerized control offer to users?
A: Automatic operation reduces manual labor and error, while computerized PLC control provides consistent filling, efficient monitoring, and easy parameter adjustments. This boosts production efficiency and ensures operational reliability.